High-Speed Welding Camera and Active Laser Illumination System

SCL-WM-60 Arc Welding Camera

Product Overview:The advanced welding camera vision system, integrated with a high-speed camera and a high-power nanosecond pulse laser illumination module, is engineered for extreme industrial environments. This professional welding camera solution offers unparalleled resistance to ambient light noise and exceptional penetration through thick smoke and dust.

Designed for rigorous research such as explosion process detection, flame combustion (PIV systems), and high-end welding process analysis, it delivers ultra-clear imaging at speeds ranging from 2500fps to 6000fps. Whether capturing fast-moving droplets or molten pool dynamics, this welding camera ensures every detail of the changing process is clearly visible. Furthermore, the system includes dedicated upper-level software and high-speed image processing algorithms, fully supporting secondary development to meet specific customer requirements.

Key Features of our Welding Inspection Camera:

  • Extreme Environment Performance & Clarity:As a professional welding camera solution, this system features superior anti-interference capabilities, enabling it to penetrate intense glare, thick smoke, and dust to maintain crystal-clear imaging under extreme operating conditions.

  • Ultra-High-Speed Capture (Up to 6000fps):Supporting ultra-high-speed photography from 2500fps to 6000fps, the system precisely captures microsecond-level transient changes during welding, explosion, and combustion processes.

  • High-Resolution Process Visualization: Delivering up to 1920×1080 Full HD resolution, this welding camera ensures that every frame displays ultimate detail, even during complex welding research and analysis.

  • Flexible Integration & Secondary Development: Equipped with advanced image processing algorithms and host computer software, this welding camera system supports secondary development, allowing for seamless integration into various automated vision monitoring systems.

Technical Specifications (High Speed Camera)

SpecificaDetails
Max Frame Rate & Resolution
2500 fps @ 1920×1080 (Full HD) / 6000 fps @ 640×256
Onboard Storage
12TB NVME SSD (High-speed internal data logging)
Data Interface
10GE (10-Gigabit Ethernet) for high-speed transmission
Video Output
HDMI interface for real-time image display
Software Support
Host computer software & high-speed image processing algorithms
Integrazione del sistema
Supports secondary development & customized API
Exposure & Triggering
Ultra-short pulse exposure & synchronized external triggering
Lighting Synchronization
Fully compatible with synchronized supplementary lighting

Technical Specifications (High-Power Nanosecond Pulse Laser Illumination Module)

ParametroDetails
Peak Power100W – 500W
Wavelength808nm / 940nm
Spectral WidthExtremely narrow spectral width < 2nm
Wavelength StabilityLow thermal drift < 0.1nm/℃
Repetition RateHigh repetition rate 1Hz – 100kHz
Pulse Width10ns – 1µs
OperationCapable of long-term stable operation

Real Application - Welding Process Inspection

Real Application - Explosion Process Detection

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